|
NO
|
Item
|
Specification outline |
Maker |
Manufacture № |
Year/month |
|
1
|
Startup year |
1965 |
|
|
|
| Machine type and Drive
side |
Bel-Bond former 、Left
hand(HB→REEL) |
|
|
|
| Product |
Corrugating medium 、Liner
50Hz |
|
|
|
| Vat figure |
1 vat 3 vats |
|
|
|
| Base weight |
120g/㎡～320g/㎡ |
|
|
|
| Design volume |
439t/D = 160 x 562 x 3390 |
|
|
|
| Wire width |
3760mm |
|
|
|
| Pond width |
3600mm |
|
|
|
| Paper width |
3390mm(on reel) 3330mm(product) |
|
|
|
| Design speed |
715m/min |
|
|
|
| Actual speed |
495～715m/min |
|
|
|
|
2
|
1st screen before machine |
#1 |
BFH-1500 、90kwx8p |
AIKAWA |
6100 |
2001/8 |
| White
water(MJ) |
24PS(20C) 、95kwx4p |
IHI |
|
1997/5 |
| #2(no
use) |
P-1100(14C) 、75kwx8p |
OOHARA |
6 |
1988/12 |
| #3(no
use) |
P-1100(φ2.5) 、75kwx8p |
OOHARA |
7 |
2000/12 |
|
3
|
2nd
screen before machine |
#1 |
FH-1000 、150kwx6p |
AIKAWA |
195 |
1994/8 |
|
4
|
Fan pump |
#1 |
CFNM500x400、35m3/minx23mx280kwx6p |
EBARA
|
RD-18221 |
|
| White
water |
DSM300x250、6.5m3/minx8.5mx75kwx4p |
SHINRYOU |
R990871201 |
1997/4 |
| #3(no
use) |
FSP350x350、20.5m3/minx27mx130kwx6p |
FURUKAWA |
WK0030-472 |
|
| #4(no
use) |
DSM350x300、15.5m3/minx15.5mx130kwx7p |
SHINRYOU |
44336 |
1980/10 |
|
5
|
Head box |
#1 |
Type |
WA-JET 10000 type
module jet type |
Voith |
|
1997/4 |
| Design flux |
～40.2m3/min |
|
|
|
| Module
jet reference pitch |
64.3mm |
|
|
|
| #3(no
use) |
Type |
ConceptⅢ、conver flow
head box |
MHI |
|
|
| #4(no
use) |
Type |
ConceptⅢ、conver flow
head box |
MHI |
|
|
|
6
|
Wire part |
2U/T |
Type |
Duo
former"D"cantilever method |
Voith |
|
|
| Design top wire tension |
Max 7.9KN/m |
|
|
|
| Slice
width |
3600mm |
|
|
|
| Wire
width |
3780mm(Bottom) 3800mm(Top) |
|
|
|
| Head
box max flux |
41.4m3/min |
|
|
|
| Forming table composition |
Forming roll |
|
|
|
| Multi blade foil |
|
|
|
| Vacuum foil |
|
|
|
| Wet suction box |
|
|
|
| Top wire suction
box::1095mm |
|
|
|
| Forming box:1095mm |
|
|
|
| Transfer suction
box::about 410mm |
|
|
|
| Flat
suction box |
|
|
|
| Forming table composition |
|
|
|
|
| Wire
roll |
×3pcs |
|
|
|
| Lead
in roll |
φ610×1pc |
|
|
|
| Top
wire drive roll |
φ610×1pc |
|
|
|
| Wire
roll doctor |
5 pcs |
|
|
|
| 3U/T |
Type |
Bel Bond former |
MHI |
|
|
| 4U/T |
Type |
Bel Bond former |
MHI |
|
|
|
7
|
Press part |
2P(K press) |
GTP
line pressure |
Max::80kg/cm Usual:70kg/cm |
KOBAYASHI |
|
|
| Suction
center roll |
φ960 |
|
|
|
| Grouved
touch |
φ760 |
|
|
|
| Plain
touch |
φ735 |
|
|
|
| 3P |
Press line pressure |
Usual:105kg/cm |
MHI |
|
|
| Top
roll |
φ735 |
|
|
|
| Bottom
grouved roll |
φ760 |
|
|
|
| 4P |
Press line pressure |
Usual:110kg/cm |
MHI |
|
|
| Top
roll |
φ735 |
|
|
|
| Bottom
grouved roll |
φ760 |
|
|
|
| 8 |
Dryer |
Type |
|
Multi dryer type |
MHI |
|
|
| Roll
specificasion |
φ1524×3630mmL |
|
|
|
| Number |
96 pcs |
|
|
|
| Steam
pressure |
3.5kg/cm2 |
|
|
|
| Oil
supply type |
Forced-lubrication
supply |
|
|
|
| Drain discharge |
High-speed
fixed siphon |
FS125S+DELTASINT fixed
siphon、#1,2,4,6,8,10,12Dr |
DUPLIN
JAPAN |
|
|
| Rotaly siphon |
ODZ-3 1/2、#14,16～26Dr |
ROCKY
JOINT |
|
|
| ODZ-3B、#27～99Dr |
ROCKY
JOINT |
|
|
|
9
|
Drainage classification |
1sec' |
Low-pressure
group(32.8KPa) |
P.D7(#1,2,4,6,8,10,12Dr) |
|
|
|
| 2sec' |
Middle-pressure
group(144.4KPa) |
P.D22(#14,16～26Dr) |
|
|
|
| 3sec'-1 |
High-pressure
group(215.2KPa) |
P.D14(#33～46Dr) |
|
|
|
| 3sec-2 |
High-pressure
group(215.2KPa) |
P.D16(#47～62Dr) |
|
|
|
| 4sec |
High-pressure
group(213.7KPa) |
P.D18(#63～98Dr) |
|
|
|
| Cooling |
|
#99Dr |
|
|
|
| Ca.Dr
sec' |
51.9KPa |
#100～103Dr |
|
|
|
| #1Flash tank |
|
Max
pressure5kg/m2 Inspection №10612 10620 |
NIHON KOUKI |
3704 |
06/12 |
| #3Flash tank |
|
1.26m3 Max
pressure5kg/m2 №56173 56136 |
NISSAN
KAKOUKI |
3705 |
1981/07 |
| #4Flash tank |
|
1.26m3 Max
pressure5kg/m2 №56174 56137 |
NISSAN
KAKOUKI |
35668 |
1981/07 |
|
※GTP
: Grouved touch press
|
|
NO
|
Item
|
Specification outline |
Maker |
Manufacture № |
Year/month |
| 9 |
Drainage
classfication |
Drain
tank |
|
Max
pressure 5kg/m2 |
UNOZAWA |
|
|
|
10
|
Dryer drive |
Cylinder
drive |
|
Sectional drive |
|
|
|
| 1Groupe |
|
13 pcs(#1～10,12,14,16Dr) |
|
|
|
| 2Groupe |
|
16 pcs(#17～32Dr) |
|
|
|
| 3Groupe |
|
14 pcs(#33～46Dr) |
|
|
|
| 4Groupe |
|
16 pcs(#47～62Dr) |
|
|
|
| 5Groupe |
|
14 pcs(#63～76Dr) |
|
|
|
| 6Groupe |
|
14 pcs(#77～90Dr) |
|
|
|
| 7Groupe |
|
9 pcs(#91～99Dr) |
|
|
|
| #1Calender |
|
4 pcs |
|
|
|
| #2Calender |
|
4 pcs |
|
|
|
| #1Cooling fan |
|
CMFⅡ№6,630m3/min×100mmAq×1240rpm
×22ｋｗ×4p |
KYOKUTO |
236899 |
994 |
| #2Cooling fan |
|
CMFⅡ№6,630m3/min×100mmAq×1240rpm
×22ｋｗ×4p |
KYOKUTO |
|
|
|
11
|
Hood |
Sealing hood |
Length |
100000mm |
EBARA |
|
|
| Width |
7300mm |
|
|
|
| Height |
6300mm |
|
|
|
| EDT |
|
59℃ |
|
|
|
| №2Air supply fan |
|
TFE-90kw,850m3/min×400mmAq×1580ｒｐｍ |
OKAMOTO |
900661-2 |
1991/6 |
| №1Exhaust fan |
|
8-25,1200m3/min×0.98KPa×1100ｒｐｍ×55ｋｗ×4ｐ |
ASAKURA |
06124.1 |
2006/4 |
| №2Exhaust
fan |
|
8-25,1200m3/min×0.98KPa×1100ｒｐｍ×55ｋｗ×4ｐ |
ASAKURA |
06124.2 |
2006/4 |
| №5Exhaust
fan |
|
#6.5-TSV,800m3/min×40mmAQ×800ｒｐｍ×18.5kw×6p |
SANO HI |
74051 |
1974/11 |
| №6Exhaust
fan |
|
801,110m3/min×0.49KPa×339ｒｐｍ×22ｋｗ×4ｐ |
ASAKURA |
03196 |
2004/1 |
| №8Exhaust fan |
|
6SS,500m3/min×32mmAq×885ｒｐｍ×11ｋｗ×4ｐ |
TAKASAGO |
8927 |
1964/12 |
| B/Sexhaust fan |
|
VQ60,300m3/min×150mmAq×1500ｒｐｍ×15ｋｗ×4ｐ |
FUJI
ELECTRIC |
30781090S |
1973/1 |
| EHRE |
Heat exchanger |
Electric heat area:469m2 |
NIHON
KENTETSU |
AF15197 |
1996/1 |
| Electric
heat area:345m2 Heat exchanges:436195Kcal/h |
SHIRATORI |
31728 |
1991/7 |
| PV
box |
|
50m3/min,100℃,120mmAq |
|
|
|
|
12
|
Calender |
Type |
|
2+2 roll 2 stacks |
MHI |
|
|
| MAX line pressure |
№1 Calender |
40kg/cm |
|
|
|
| №2
Calender |
35kg/cm |
|
|
|
| #1Calender dryer |
2 pcs |
φ1524×3630mm |
|
|
|
| #2Calender dryer |
2 pcs |
φ1524×3630mm |
|
|
|
|
13
|
Reel |
Type |
|
Surface reel |
MHI |
|
|
| Max
winding dia |
|
φ3225 |
|
|
|
| Drum
roll |
|
φ915×3460mm |
|
|
|
| Spool
roll |
|
φ400×3750mm |
|
|
|
| FSE |
|
TUSAⅡ |
SANDER |
|
1992/12 |
| ※
EDT
: Exhaust dew-point temperature EHRE:Exhaust-heat
recovery equipment FSE:Frame
substitute equipment |
|
NO
|
Item
|
Specification outline |
Maker |
Manufacture № |
Year/month |
|
14
|
Instrumentation |
BM
Sensor |
B/M7000XL(B・M) 1 frame |
YOKOGAWA |
|
|
| Aqua
trol |
100mm pitch 35 zone |
HONEYWEL |
|
|
| Profile matic |
Module jet 56 zone |
VIPT |
|
|
| Spot
detector |
KP34Y4-NVPDFi,Reflective
one side camera 4pcs |
OMURON |
|
|
|
15
|
Reel crane |
Use |
For a reel frame substitute |
KYOBASHI |
|
|
| Net
lifting load |
20(10+10)t |
|
|
|
| Span |
5350mm |
|
|
|
| Head |
5000mm |
|
|
|
| Winding
speed |
2m/min |
|
|
|
| Traversing
speed |
Traversing equipment
without |
|
|
|
| Running
speed |
20m/min |
|
|
|
| The
operation method |
Above-the-floor-level pendant push
button |
|
|
|
|
16
|
Winder |
Type |
Two drum winder |
MHI |
|
1998/12 |
| Max
winding roll dia |
1500mm |
|
|
|
| Drum
dia |
457mm |
|
|
|
| Winding
roll width |
3420mm |
|
|
|
| Slit
width total |
Max3350～Min2930mm |
|
|
|
| Winding
speed |
1500m/min |
|
|
|
| Spreder equipment |
Segment division roll |
26 pcs(14 adjusting
devices) |
|
|
|
| Aluminum made,Tungsten
carbide thermal spraying |
KOBAYASHI |
|
1999/8 |
| Extrusion
capacity |
Max±20mm |
|
|
|
| NC slitter |
Max trim width |
3350mm |
MEISAN |
|
1998/8 |
| Min
trim width |
550×1,500×3 |
|
|
|
| Slitter |
5 sets |
|
|
|
| Bottom
blade |
T blade type |
|
|
|
| CTAE |
Core out dia |
φ110 |
SUMITOMO |
|
|
| Tape
form |
Double-stick
tape,15mmwidth×285mmoutside |
|
|
|
| The core bore for tapes |
φ75 |
|
|
|
| Running speed |
20m/min |
|
|
|
| Motor |
4kw×4p, cyclo
drive i=1/35 |
|
|
|
| Updown |
Air pressure operation |
|
|
|
| WTAE |
|
TAKAGISANGYO |
|
2004/8 |
|
17
|
Core stacker |
Stacker crane |
Type |
O type
above-the-floor-level run system |
SUMITOMO |
|
2002/8 |
| Net lifting
load |
Max600kg×2 (Core
truck include) |
|
|
|
| Running
speed |
40～3m/min |
|
|
|
| Updown
speed |
16～3m/min |
|
|
|
| Shuttle
speed |
20～3m/min |
|
|
|
| Cycle
time |
About
95sec |
|
|
|
| Stacker crane |
|
|
|
|
|
| Truck |
Storing core truck |
2 pcs/shelf×22 shelf=44
pcs |
|
|
|
| Core size |
φ110×1250～2200L |
|
|
|
| Core
truck size |
800W×1100L×2100H |
|
|
|
| Laden
weight |
Max 500kg |
|
|
|
| Storing
number |
About50pcs/truck |
|
|
|
| Shelf |
Shelf number |
2 line×4 frontage×3
steps - 2 steps=22 steps |
|
|
|
|
※
CTAE:Core
tape adhesion equipment WTAE:Winding
tape adhsion equipment
|
|
NO
|
Item
|
Specification outline |
Maker |
Manufacture № |
Year/month |
|
18
|
Vacuum equipment |
#1High vacuum roots |
VRF3501,180m3/min×-250mmHg×980rpm×200kw
×6p |
UNOZAWA |
96165 |
1981/5 |
| #3High
vacuum roots |
VRJ2501,70m3/min×-230mmHg×1310rpm×75kw
×4p |
UNOZAWA |
942335 |
1995/3 |
| #5High
vacuum roots |
VRJ1252,20.5m3/min×-380mmHg×1850rpm×30kw ×4p |
UNOZAWA |
942334 |
1995/3 |
| Drainage
nush pump |
SRH0801,8.6m3/min×-380mmHg×1850rpm×19kw ×4p |
UNOZAWA |
940411 |
1994/2 |
| #1Felt
U box roots |
VRF3501,180m3/min×-250mmHg×980rpm×150kw ×8p |
UNOZAWA |
893335 |
1990/1 |
| #2Felt U box
roots |
VRF3001,75.2m3/min×-385mmHg×700rpm×150kw
×6p |
UNOZAWA |
881190 |
1988/1 |
| #1Felt
suction roots |
VRF3501,180m3/min×-250mmHg×980rpm |
UNOZAWA |
932301 |
1993/12 |
| #2Felt
suction roots |
0.5m3/min×11.5m×1450ｒｐｍ |
UNOZAWA |
|
|
| #3Felt suction roots |
VRF3001,75.2m3/min×-385mmHg×700rpm×110kw ×8p |
UNOZAWA |
881190 |
1998/11 |
| Nash
pump |
904R2,POS4,250kw×8p,257rpm |
NASH |
|
|
|
19
|
Canvas cleane |
1 Groupe
Top
|
Type |
Opti cleaner dry |
MEZZO SHI |
|
2005/5 |
| Washing
nozle |
φ0.15,0.20,0.25mm |
|
|
|
| Nozle
number |
2 pcs |
|
|
|
| Washing water pressure |
15～30MPa |
|
|
|
| Amount of wash water |
0.1～1.0L/min(Per one
discharge jet) |
|
|
|
| Air pressure |
0.5～0.9MPa |
|
|
|
| Amount of air consunption |
1.5Nm3/min |
|
|
|
|
Steam
pressure
|
0.15～025MPa
|
|
|
|
|
Amount of steam consunption
|
1kg/min
|
|
|
|
|
Washing
station feedwater pressure
|
0.3～1.0MPa
|
|
|
|
|
Amount of
wash consunption
|
120L/min
|
|
|
|
|
Number
of times of washing
|
15～30sec/A both-way
process
|
|
|
|
|
High pressure pump unit
|
45kw inverter motor
|
|
|
|
|
Pressure
|
35MPa
|
|
|
|
|
2
Groupe Top,Bottom
|
Type
|
Fab jet
|
|
|
|
|
Nozle
moving speed
|
150mm/min
|
|
|
|
|
Air discharge-jet form
|
3/8KSV1400
|
|
|
|
|
Washing
water pressure
|
150kg/cm2
|
|
|
|
|
Amount
of washing water
|
Max9.7L/min(150kg/cm2)
|
|
|
|
|
Air pressure
|
5kg/cm2
|
|
|
|
|
2GTB
|
Air consumption amount
|
0.78Nm3/min
|
|
|
|
|
20
|
Auto strainer
|
#1Auto strainer
|
MOPAC
|
MORITA
|
37-532
|
48/08
|
|
#2Auto
strainer |
BCF-6S,5.3m3/min×60MESH×Proof
pressure7kg/cm |
TOKYO ROKA |
0419 |
H04/04 |
|
#3Auto
strainer |
BCFN-300,10m3/min×40MESH×Proof pressure0.75MPa |
|
|
|
|
#4Auto
strainer |
|
TOKYO ROKA |
1401 |
2001/01 |
|
#5Auto
strainer |
DCFN-300S,10m3/min×40MESH×Proof
pressure0.75MPa |
TOKYO ROKA |
1612 |
2004/08 |
|
#5Auto
strainer back wash pump |
JS-108C
100×80 1.6m3/min×30m×2900ｒｐｍ |
NISHIGAKI |
SP043J |
|
|
21
|
Reconstruction history
|
1986 Drive sectional
construction
|
Bel-Bond 1 set K Press
|
|
|
|
|
1989
The cure against making liner |
|
|
|
|
|
1991
Hood sealing construction |
|
|
|
|
|
1992
Drainage reconstruction |
|
|
|
|
|
1997
#1Inlet updating(Module jet) |
|
|
|
|
|
2000 Wire
part reconstruction(2U/T DUO-D) |
|
|
|
|
2000
Spot detector installation |
|
|
|
|
|
2002
Laborsaving construction |
|
|
|
|
|
※
2GTB:2
Groupe Top,Bottom
|
