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second-hand Paper Machine
Machine Type : Fourdrinier Make :
VOITH Year of make : 1976 Major rebuilds : 1978 Installation of 4th press 1997 Installation of new Hybrid Top-Former Installation
of Quality Control System Extension
of Dryer Part 2000 New digital drive for the entire paper
machine
2002 Installation of new steam profiler Working Width : 4100 mm Capacity : 90.000
tpy Paper Grade :
SC-A Printing Paper, Improved Newsprint, Wood containing counter-tension paper,
wood-free silicon base paper Basis Weight Range : 40 – 100 g/m² Working Speed max. : 1000 m/min Raw Material : 50 % Groundwood Pulp 25 % CTMP-Pulp, 25 % Fillers (Kaolin)
Consumption Figures per t of paper produced Water :
app. 15 m³ Steam :
2.1 t Power :
0.689 MW PM incl. Finishing House, excl. reel wrapper
Machine Efficiency : 85 % Time Efficiency : 96.3 % No. of breaks : 1.1. per day Trim losses :
6 % at slitter rewinder
Consisting of:
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Stock
Preparation and Approach Flow System
1 Pulper, make VOITH, Type VS16, 16 m³,
including drive and bale conveyor 3 Refiners, make Sprout-Waldron, type R 20”
H, incl. motor 2 Refiners, make Sprout-Waldron, type R 20”
H, incl. motor 1 Refiner, make Sprout-Bauer (Andritz),
type R 20” HA/III, incl. motor 2 Deflakers, make VOITH, Type 1E incl.
motor 1 Disc-Filter, make VOITH, Size II, 3.8 m
diameter, 8 – 16 disks, 160 – 320 m² filter area, incl. drive motor 14.8 kW 1 Deculator-Type, 4-stage Cleaner-System,
with 160 cones and 2 vacuum pumps,
make NASH, Type CL1003 and CL202 3 Pressure Screens, make VOITH, Size 21, as
primary screens working in parallel 2 Pressure Screen, make VOITH, Size 11, as
secondary screens working in parallel 1 Broke-Line Drum-Thickener , make FINCKH,
type EA1230, 1250 mm dia x 3000 mm face length incl. drive 2 Broke-Line Deflakersm make ESCHER WYSS 1 Kaolin-Preparation System, make GAW, year
of make 1997, incl. disperger, silos,
tanks, chests and control system Complete chemical preparation and dosing
system All related tanks, chests, agitators,
pumps, valves, instruments and pipes incl. all related drives and drive
controls.
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Paper
Machine
Hydraulic Headbox, make VOITH, type W, rebuild
in 1991 and 1997, made of stainless steel with outer MS-back wall cover, with tapered
manifold and automatic top lip profile control, make HONEYWELL MEASUREX, type
PROSLICE. Max. throughput 51.000 l/min
Wire Part, total length 16500 mm, make
VOITH, drive side roll-out system, cladded with stainless steel, and the
following dewatering elements, all of them with ceramic covers and made of
stainless steel: Forming board with 4 foils, dewatering box with 3 foils, 13
single foils, 2 dewatering boxes with 3 foils each, 3 vacu-foil boxes, hybrid
former with top and bottom vacuum box, 4 vacuum boxes, rubber covered breast
roll 700 mm dia with swivelling device, suction couch roll with stainless steel
shell 915 mm dia, forward drive roll 700 mm dia rubber covered, 3 wire rolls
rubber covered, 2 stretcher rolls rubber covered, 1 wire guide roll rubber
covered.and forward drive roll, pneumatic wire guide and 2 motorised wire
stretchers, low and high pressure showers, including top-dewatering unit
(hybrid former), make VALMET, type Symformer,
year of make 1996, complete with all rolls, dewatering boxes, wire guide, wire
stretcher and drive. Electric-automatic couch tail cutter system. The wire part
is equipped with a special roll out system to the drive side due to the space
conditions at the present location. The suction couch roll is cantilevered.
1 Couch Broke Pulper incl. SS-vat,
agitator, drives and pumps
Press Part, make VOITH, type Duocentri,
suction pick-up roll 600 mm dia with bronze shell. Top press felt for sheet
transfer from suction-pick-up roll to Suction-press roll. Suction press roll 1050
mm dia with stainless steel shell. Nipco-bottom press roll 525 mm dia with
stainless steel cover, grooved (1st nip 65 kN/m) with bottom felt
run. Central press roll 1050 mm dia (2nd nip 70 kN/m) made of
Granite, HONEYWELL MEASUREX Devronizer steam box type BJ 2002. Nipco-press roll
525 mm dia (3rd nip 95 kN/m) with top felt run, straight-thru-press
with plain top press roll 1050 mm dia made of Granite and bottom Nipco-press
roll 525 mm dia (4th nip 100 kN/m) with stainless steel cover
grooved and bottom felt run. Max. Dryness after press 50 %.
Complete with all 2 top and 2 bottom felt
runs including conditioning and cleaning equipment, felt guides and stretchers
1 Press Broke Pulper incl. SS-vat,
agitator, drives and pumps
Dryer Part, make VOITH, with 42 drying
cylinders 1500 mm diameter (41 dryers + 1 cooling cylinder. 1st group
Slalom 5 dryers, 2nd group Slalom 8 dryers, 3rd to 5th
group with top and bottom fabrics with 10 dryers/each, 6th group 1
cooling cylinder), designed for 3 bars steam pressure with stationary siphons. Dryer
roller bearing and fabric roll bearings with central oil lubrication system,
make VÖGELE. Closed dryer part hood, make LANGBEIN & ENGELBRACHT with all
ventilation and extraction fans, including heat recovery system, 10 pocket
ventilations. Steam and condensate system, Cascade-type. Rope system. Tail cutter in the 5th
group. Sheet stabilisers in the 1st and 2nd group.
Web-breaking cells in each group.
1 Machine calander stand, but without rolls
1 Moisture profiling system consisting of
one steam box with 4 rows of steam nozzles, make VIB.
OCS, make HONEYWELL MEASUREX including scanner for measuring of basis
weight and moisture profile
Pope reel, make BELLMER, type EQUAL REELER,
year of make 1997, max. reel dia 2600 mm, including reel spool magazine for 5
spools.
Dry Broke Pulper incl. SS-vat, agitator,
drives and pumps
Multi-motor DC-drive complete including
drive control, make SIEMENS, type S7 from 2001
Vacuum System with 7 pumps, make HIBBON
(France)
1 Machine Hall Overhead Crane with 2 hooks
10 t each
1 Pope Reel Overhead Crane with 2 hooks 10
t each
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Finishing
House Equipment
2 nos. 12-roll Supercalanders
Make BRUDERHAUS, year of make 1978, max. speed
800 m/min, nip load max. 350 kN/m, top and bottom heating circuit with 100 °C
each, including 2 swimming rolls, all c.i. rolls heated, rapid-drop system,
steam shower, gloss profiling system, QCS (Honeywell-Measurex) for basis
weight, moisture and gloss, web-hole inspection system (ABB), including
exchange roll stack and CNC-type turning lathe for machining of soft (cotton covered)
calander rolls.
1 Overhead Crane with 2 hooks, 7.5 t/each
1 Slitter Rewinder, make JAGENBERG, type
VARITOP, year 1996, working width 4250 mm, max. speed 2200 m/min, max. unwind
reel dia = 2500 mm, max. parent reel weight 18-20 t. max rewind diameter 1480
mm, 6 slitting knifes, complete with drive and drive control
1 Broke-Reel Cutter, make CORELINK, type
CL410, year of make 2004
1 Reel Spiral-Wrapping System, make VOITH,
type TWISTER Automatic, year of make 1998, capacity 60 reels/h. Semi-automatic.
Reel width min. 380 mm, max. 4000 mm. Reel diameter min. 400 mm, max. 1500 mm.
Reel weight max. 9200 kg. Including reel
conveyors. Including labelling system and printer.
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Compressed Air System
3 Air
Compressors, make COMPARE, type L-132, year of make 2004, 7.5 bars air
pressure, capacity 24 m³/min including central oil lubrication system, type
Öwomat 2 Air
Dryers, make COMPARE, type A790TV, year of make 2004, incl. fine filters
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Laboratory Equipment
1
Autolab, make METSO, Type “PaperLab 24 ASF”, year of make 2004, for the
measuring of following parameters: basis weight cross and length, porosity,
burst pressure, gloss (75), calliper, gloss (PPS), breaking length cross and
length, roughness (B), UV-optical, Formation
1 Sample
Sheet Cutter, make POLAR (HEIDELBERGER), type 78xs, year 2005 1 Dryer
cabinet, make HAEREUS, type RT500 1
Contamination detector, make KOLB, type SSD 1000 1
Weighing scale, make SARTORIUS, type LA120 1
Weighing scale, make SARTORIUS, type MA40 1
Weighing scale, make SARTORIUS, type BP4100S 1
Distributor, make SENKAI 1
Freeness tester, make SENKAI 1
ph-tester, make WTW, type PH197 1
Conductivity meter, make WTW, type LF96 1
Calliper tester, make LORENTZEN & WETTRE, type 222 1
Bendtsen Porosity/Roughness tester, make MESSMER & BÜCHEL 1
PPS-tester, make MESSMER & BÜCHEL 1 sample
cutter, make BÜCHEL VAN DER KORPUT, type EBA Express 800 T 1
Printing tester, make DR.HERMANN BRAAST, type DA1 1
Lab-Coater, make PAPER SCIENCE 1 sample
cutter for Paper-Lab, make METSO 1 Silicon
tester, make OXFORD INSTRUMENTS, type LZ31D6N 1 Gloss
tester, make GOOKAL 1
Penetration tester, make MÜTEK, type WSO 1 Elrepho
2000 tester, make DATACOLOR, type DC3691 1 Tensile
tester, make TIRA, 1 Glue
tester, make IGT-EMUS, type PLG-08 1 DRW-Elemdorf tester, make SCHRÖDER, type Schleppzeiger 1
Infrared Dry-Scale, make SARTORIUS, type MA51 1
Infrared Dry-Scale, make SARTORIUS, type MA50 1 Dry
Scale, make METTLER, type LP12/P180 1 Sample
die cutter, make SCHRÖDER 1 Table
sample cutter, make SCHRÖDER 1 Stripe
cutter, make BÜCHEL VAN DER KORPUT, type EBA Express 300 1 Haindl
Fractionator, make EINLEHNER, type Bauer McNett 1
Freeness tester, make SCHRÖDER 1 Sheet
forming system, make SCHRÖDER, type Rapid Köthen 66E 1
Ph-tester, make WTW, type PH597 1 Ash
oven, make HAEREUS, type M110 2
Distributors, make SCHRÖDER 1
Freeness tester, make SENKAI 1 Impact
tester, make FRANK, type 95560 1
Weighing Scale, make PROCLAS, type Junior 200M 1
Weighing Scale, make SARTORIUS, type 3100 S – 6 1
Magentic Stirrer 1 Drying
Cabinet, make HAEREUS, type T5060 1
Cobb-Tester, make FRANK 1
Lab-agitator with temperature indicator, make IKA 1 Stereo
Microscope with photo software, make OLYMPUS,
type SZX-ILLK200 1
Viscosity tester, make BROOKFIELD 1 Lab
agitator, make IDL, type VM4
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Total Groundwood
pulp line including debarking plant for sale with this machine. Capacity 200
tpd. Information can be provided upon request.
Spare
Parts :
included as far as available. There is a large amount of spare parts available. Technical
Documentation :
included as far as available Location :
Germany Condition :
shut down in 2008, still installed, fully operational, Excellent condition.
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Pulper and Conveyo
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Pulper Rotor
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Refiner
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Headbox Pump
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Stainless steel chest
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Deculator Cleaners
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Hydraulic Headbox
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Drive side of wire part
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Suction Couch Roll
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Press Part
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Press Part
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Dryer Part
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QCS
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Pope Reel
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Supercalanders
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JAGENBERG Slitter Rewinder
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Slitting Station
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VOITH Reel Wrapper
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Wrapping Robots
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CORE LINK Broke Reel Cutter
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Control Cabinets
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Vacuum Pump
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Spare Parts
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Spare Parts
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Control Room
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