SECOND HAND MACHINE

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 SC-22006

   4100mm Fourdrinier paper machine

1 second-hand Paper Machine

Machine Type                : Fourdrinier
Make                            : VOITH
Year of make                 : 1976
Major rebuilds               : 1978 Installation of 4th press
                                      1997 Installation of new Hybrid Top-Former
                                              Installation of Quality Control System
                                              Extension of Dryer Part
                                      2000 New digital drive for the entire paper machine
                                      2002 Installation of new steam profiler
Working Width               : 4100 mm
Capacity                       : 90.000 tpy
Paper Grade                  : SC-A Printing Paper, Improved Newsprint, Wood containing
                                       counter-tension paper, wood-free silicon base paper  
Basis Weight Range  
     : 40 – 100 g/m²
Working Speed max.      : 1000 m/min
Raw Material                  : 50 % Groundwood Pulp
                                      25 % CTMP-Pulp,
                                       25 % Fillers (Kaolin)

Consumption Figures per t of paper produced
Water                            : app. 15 m³
Steam                           : 2.1 t
Power                           : 0.689 MW PM incl. Finishing House, excl. reel wrapper

Machine Efficiency         : 85 %
Time Efficiency               : 96.3 %
No. of breaks                 : 1.1. per day
Trim losses                    : 6 % at slitter rewinder

Consisting of:

 

Stock Preparation and Approach Flow System

1 Pulper, make VOITH, Type VS16, 16 m³, including drive and bale conveyor
3 Refiners, make Sprout-Waldron, type R 20” H, incl. motor
2 Refiners, make Sprout-Waldron, type R 20” H, incl. motor
1 Refiner, make Sprout-Bauer (Andritz), type R 20” HA/III, incl. motor
2 Deflakers, make VOITH, Type 1E incl. motor
1 Disc-Filter, make VOITH, Size II, 3.8 m diameter, 8 – 16 disks, 160 – 320 m² filter area,  incl. drive motor 14.8 kW
1 Deculator-Type, 4-stage Cleaner-System, with 160 cones and 2 vacuum pumps,
   make NASH, Type CL1003 and CL202
3 Pressure Screens, make VOITH, Size 21, as primary screens working in parallel
2 Pressure Screen, make VOITH, Size 11, as secondary screens working in parallel
1 Broke-Line Drum-Thickener , make FINCKH, type EA1230, 1250 mm dia x 3000 mm face length incl. drive
2 Broke-Line Deflakersm make ESCHER WYSS
1 Kaolin-Preparation System, make GAW, year of make 1997,  incl. disperger, silos, tanks, chests and control system
Complete chemical preparation and dosing system
All related tanks, chests, agitators, pumps, valves, instruments and pipes incl. all related drives and drive controls.

 

Paper Machine

Hydraulic Headbox, make VOITH, type W, rebuild in 1991 and 1997, made of stainless steel with outer MS-back wall cover, with tapered manifold and automatic top lip profile control, make HONEYWELL MEASUREX, type PROSLICE. Max. throughput 51.000 l/min

Wire Part, total length 16500 mm, make VOITH, drive side roll-out system, cladded with stainless steel, and the following dewatering elements, all of them with ceramic covers and made of stainless steel: Forming board with 4 foils, dewatering box with 3 foils, 13 single foils, 2 dewatering boxes with 3 foils each, 3 vacu-foil boxes, hybrid former with top and bottom vacuum box, 4 vacuum boxes, rubber covered breast roll 700 mm dia with swivelling device, suction couch roll with stainless steel shell 915 mm dia, forward drive roll 700 mm dia rubber covered, 3 wire rolls rubber covered, 2 stretcher rolls rubber covered, 1 wire guide roll rubber covered.and forward drive roll, pneumatic wire guide and 2 motorised wire stretchers, low and high pressure showers, including top-dewatering unit (hybrid former), make VALMET, type Symformer, year of make 1996, complete with all rolls, dewatering boxes, wire guide, wire stretcher and drive. Electric-automatic couch tail cutter system. The wire part is equipped with a special roll out system to the drive side due to the space conditions at the present location. The suction couch roll is cantilevered.

1 Couch Broke Pulper incl. SS-vat, agitator, drives and pumps

Press Part, make VOITH, type Duocentri, suction pick-up roll 600 mm dia with bronze shell. Top press felt for sheet transfer from suction-pick-up roll to Suction-press roll. Suction press roll 1050 mm dia with stainless steel shell. Nipco-bottom press roll 525 mm dia with stainless steel cover, grooved (1st nip 65 kN/m) with bottom felt run. Central press roll 1050 mm dia (2nd nip 70 kN/m) made of Granite, HONEYWELL MEASUREX Devronizer steam box type BJ 2002. Nipco-press roll 525 mm dia (3rd nip 95 kN/m) with top felt run, straight-thru-press with plain top press roll 1050 mm dia made of Granite and bottom Nipco-press roll 525 mm dia (4th nip 100 kN/m) with stainless steel cover grooved and bottom felt run. Max. Dryness after press 50 %.

Complete with all 2 top and 2 bottom felt runs including conditioning and cleaning equipment, felt guides and stretchers

1 Press Broke Pulper incl. SS-vat, agitator, drives and pumps

Dryer Part, make VOITH, with 42 drying cylinders 1500 mm diameter (41 dryers + 1 cooling cylinder. 1st group Slalom 5 dryers, 2nd group Slalom 8 dryers, 3rd to 5th group with top and bottom fabrics with 10 dryers/each, 6th group 1 cooling cylinder), designed for 3 bars steam pressure with stationary siphons. Dryer roller bearing and fabric roll bearings with central oil lubrication system, make VÖGELE. Closed dryer part hood, make LANGBEIN & ENGELBRACHT with all ventilation and extraction fans, including heat recovery system, 10 pocket ventilations. Steam and condensate system, Cascade-type.  Rope system. Tail cutter in the 5th group. Sheet stabilisers in the 1st and 2nd group. Web-breaking cells in each group.

1 Machine calander stand, but without rolls

1 Moisture profiling system consisting of one steam box with 4 rows of steam nozzles, make VIB.

OCS, make HONEYWELL MEASUREX  including scanner for measuring of basis weight and moisture profile

Pope reel, make BELLMER, type EQUAL REELER, year of make 1997, max. reel dia 2600 mm, including reel spool magazine for 5 spools.

Dry Broke Pulper incl. SS-vat, agitator, drives and pumps

Multi-motor DC-drive complete including drive control, make SIEMENS, type S7 from 2001

Vacuum System with 7 pumps, make HIBBON (France)

1 Machine Hall Overhead Crane with 2 hooks 10 t each

1 Pope Reel Overhead Crane with 2 hooks 10 t each

Finishing House Equipment

2 nos. 12-roll Supercalanders

Make BRUDERHAUS, year of make 1978, max. speed 800 m/min, nip load max. 350 kN/m, top and bottom heating circuit with 100 °C each, including 2 swimming rolls, all c.i. rolls heated, rapid-drop system, steam shower, gloss profiling system, QCS (Honeywell-Measurex) for basis weight, moisture and gloss, web-hole inspection system (ABB), including exchange roll stack and CNC-type turning lathe for machining of soft (cotton covered) calander rolls.

1 Overhead Crane with 2 hooks, 7.5 t/each

1 Slitter Rewinder, make JAGENBERG, type VARITOP, year 1996, working width 4250 mm, max. speed 2200 m/min, max. unwind reel dia = 2500 mm, max. parent reel weight 18-20 t. max rewind diameter 1480 mm, 6 slitting knifes, complete with drive and drive control

1 Broke-Reel Cutter, make CORELINK, type CL410, year of make 2004

1 Reel Spiral-Wrapping System, make VOITH, type TWISTER Automatic, year of make 1998, capacity 60 reels/h. Semi-automatic. Reel width min. 380 mm, max. 4000 mm. Reel diameter min. 400 mm, max. 1500 mm. Reel weight max. 9200 kg. Including  reel conveyors. Including labelling system and printer.

 

Compressed Air System

3 Air Compressors, make COMPARE, type L-132, year of make 2004, 7.5 bars air pressure, capacity 24 m³/min including central oil lubrication system, type Öwomat
2 Air Dryers, make COMPARE, type A790TV, year of make 2004, incl. fine filters

 

Laboratory Equipment

1 Autolab, make METSO, Type “PaperLab 24 ASF”, year of make 2004, for the measuring of following parameters: basis weight cross and length, porosity, burst pressure, gloss (75), calliper, gloss (PPS), breaking length cross and length, roughness (B), UV-optical, Formation

1 Sample Sheet Cutter, make POLAR (HEIDELBERGER), type 78xs, year 2005
1 Dryer cabinet, make HAEREUS, type RT500
1 Contamination detector, make KOLB, type SSD 1000
1 Weighing scale, make SARTORIUS, type LA120
1 Weighing scale, make SARTORIUS, type MA40
1 Weighing scale, make SARTORIUS, type BP4100S
1 Distributor, make SENKAI
1 Freeness tester, make SENKAI
1 ph-tester, make WTW, type PH197
1 Conductivity meter, make WTW, type LF96
1 Calliper tester, make LORENTZEN & WETTRE, type 222
1 Bendtsen Porosity/Roughness tester, make MESSMER & BÜCHEL
1 PPS-tester, make MESSMER & BÜCHEL
1 sample cutter, make BÜCHEL VAN DER KORPUT, type EBA Express 800 T
1 Printing tester, make DR.HERMANN BRAAST, type DA1
1 Lab-Coater, make PAPER SCIENCE
1 sample cutter for Paper-Lab, make METSO
1 Silicon tester, make OXFORD INSTRUMENTS, type LZ31D6N
1 Gloss tester, make GOOKAL
1 Penetration tester, make MÜTEK, type WSO
1 Elrepho 2000 tester, make DATACOLOR, type DC3691
1 Tensile tester, make TIRA,
1 Glue tester, make IGT-EMUS, type PLG-08
1 DRW-Elemdorf tester, make SCHRÖDER, type Schleppzeiger
1 Infrared Dry-Scale, make SARTORIUS, type MA51
1 Infrared Dry-Scale, make SARTORIUS, type MA50
1 Dry Scale, make METTLER, type LP12/P180
1 Sample die cutter, make SCHRÖDER
1 Table sample cutter, make SCHRÖDER
1 Stripe cutter, make BÜCHEL VAN DER KORPUT, type EBA Express 300
1 Haindl Fractionator, make EINLEHNER, type Bauer McNett
1 Freeness tester, make SCHRÖDER
1 Sheet forming system, make SCHRÖDER, type Rapid Köthen 66E
1 Ph-tester, make WTW, type PH597
1 Ash oven, make HAEREUS, type M110
2 Distributors, make SCHRÖDER 
1 Freeness tester, make SENKAI
1 Impact tester, make FRANK, type 95560
1 Weighing Scale, make PROCLAS, type Junior 200M
1 Weighing Scale, make SARTORIUS, type 3100 S – 6
1 Magentic Stirrer
1 Drying Cabinet, make HAEREUS, type T5060
1 Cobb-Tester, make FRANK
1 Lab-agitator with temperature indicator, make IKA
1 Stereo Microscope with photo software, make OLYMPUS, type SZX-ILLK200
1 Viscosity tester, make BROOKFIELD
1 Lab agitator, make IDL, type VM4

Total Groundwood pulp line including debarking plant for sale with this machine. Capacity 200 tpd. Information can be provided upon request.

Spare Parts         : included as far as available. There is a large amount
                            of spare parts available.
Technical Documentation      : included as far as available
Location                              : Germany
Condition                           : shut down in 2008, still installed, fully operational,
                                           Excellent condition.

 

 Pulper and Conveyo

Pulper Rotor

 Refiner

  Headbox Pump

  Stainless steel chest

 Deculator Cleaners 

  Hydraulic Headbox

  Drive side of wire part

Suction Couch Roll

   Press Part

  Press Part

Dryer Part

   QCS

  Pope Reel  

Supercalanders

   JAGENBERG Slitter Rewinder

   Slitting Station

VOITH Reel Wrapper 

   Wrapping Robots

   CORE LINK Broke Reel Cutter

 

  Control Cabinets

    Vacuum Pump

Spare Parts 

  Spare Parts

 

  

Control Room